INDUSTRIAL SAFETY

Screen vehicles before they enter the yard.

RadCar is a vehicle radiation monitoring system for scrap yards, steel mills, recycling facilities, logistics parks, and border crossings. It detects, alarms, records, and gives the operator a clear next step.

Radiation detection Dual-beam speed Offline kiosk Video evidence
WHY SCREEN AT THE GATE

A single source can become an expensive problem

A single orphan radioactive source in a scrap load can trigger a regulatory incident, contaminate a furnace, or shut down a production line. The cheapest place to catch it is the entrance, before the vehicle unloads.

Regulatory and safety risk

Uncontrolled radioactive material can create a health, environmental, and reporting incident. The response can outlast the shift.

Production risk

Melting a source can contaminate equipment and force a costly cleanup. The furnace may be down for weeks.

Operational risk

Without a gate check, you rely on drivers and visual inspection. Neither is reliable at vehicle volume.

SYSTEM

What's in the lane

RadCar is assembled from standard components. The site survey decides the detector count, lane layout, and mounting positions.

Component Role
Detector nodes Radiation detectors mounted around the lane, calibrated against local background.
Edge gateway Reads sensor data, parses vehicle state, calculates speed, and sends events.
Management platform Stores passes, alarms, sites, devices, and audit records.
Industrial PC Runs the operator UI in kiosk mode on the lane. No internet required.
Alarm and video Pulsed audible alarm, visual banner, and camera linkage for evidence.
License and roles Device-bound license, with admin, operator, and reviewer roles.
CAPABILITIES

Built for a working gate, not a lab

Operators are busy. The system has to work with dust, vibration, power interruptions, and staff who did not design it.

01 / SENSORS

Dual photoelectric input

4-state parsing (none, front, both, rear), backward compatible with single-sensor firmware.

02 / SPEED

Speed estimation

Time between front and rear beam triggers, using configurable sensor spacing.

03 / ANOMALY

Anomaly detection

Stuck sensor, chatter, detector offline, overlapping vehicles, wrong-way movement, and serial silence.

04 / CALIBRATION

Threshold calibration

Per-site background measurement and alarm thresholds, recorded for acceptance.

05 / ALARM

Alarm workflow

Pulsed alarm, silence button with automatic timeout, and an event record that survives the shift.

06 / VIDEO

Video linkage

Captures the vehicle event for later review. The operator sees what triggered the alarm.

07 / OFFLINE

Offline operation

Local database and kiosk application. The gate keeps working when the internet does not.

08 / AUDIT

Audit and backup

Role-based access, audit log, and data backup/restore procedures.

09 / LICENSE

Licensing

Device fingerprint binding and a short license key for kiosk entry.

SCENARIOS

Where it fits

Any site that receives vehicles carrying material of unknown origin can use a gate check. These are the common deployments.

Scrap and recycling

Inbound loads from mixed suppliers, with high vehicle volume and limited time per check.

Steel and metallurgy

Furnace protection and contamination prevention. A single source can stop production.

Ports and logistics parks

Gate screening and event records for vehicles moving between sites.

Nuclear and research

Controlled material movement with audit trails and role separation.

DEPLOYMENT

From survey to handover

Most of the work happens before the first vehicle is screened. The installation itself is usually the shortest part.

STEP 01

Site survey

Lane layout, detector placement, power, network, and camera positions.

STEP 02

Installation

Detectors, edge gateway, industrial PC, alarms, and wiring.

STEP 03

Calibration

Background measurement, thresholds, speed parameters, and test passes.

STEP 04

Trial run

Real vehicles, alarm drills, and false-positive review before acceptance.

STEP 05

Training and handover

Operators, supervisors, administrators, documents, license, and support plan.

Planning a gate screening project?

Send us the site layout and vehicle volume. We'll recommend a detector and lane configuration.